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Did you ever stop to think of how are the plastic bottles for your water, soda or whatever being made? It's pretty interesting! There are special types of machine,'Automatic pet blowing machines' to make bottles we use in daily life. This wonder of the machine to small pieces of plastic, and bottles in their different permutations come out! Should be it like magic, but no is really the science and technology in action!
Well, what is a small piece of plastic? Well, it is called a preform. A preform is a small test tube-lookalike, that is made from PET (Polyethylene Terephthalate) which doesn't change shape easily. You see, this plastic is great for being both durable and mouldable! The preforms then undergo an interesting procedure to create bottles. They are soften initially They are then filled with air as puffball and increases in size like a balloon. After freezing, they are allowed to cool making the bottle hard. It is these little plastic pieces that the automatic pet blowing machine can turn into bottles we see and use every day like water bottle, soda bottles etc.
But, today with the use of automatic pet blowing machine you can make up to 6000 bottles in an hour just form one such machines! As you can see below, that is almost ten times faster than what a human being could do by hand! The incredible speed of the machine means that it has had a revolutionizing effect on various aspects of the PET bottle industry. It has helped factories meet the rapid increase in bottles demand and allowed them to produce a much greater number of bottles on short notice.
Another huge advantage of the latest automatic pet blowing machines is that they are extremely easy to operate. Most of the important parts can be easily controlled by a person walking beside it. For instance, they can determine the bottle size and shape to make, how hot preforms get during processing and at which speeds machine should run. This enables them the ability to tweak most of these bottles in order that they fit what are required by customers.
They also feature unique tools that automatically discover and troubleshoot errors. Example: The machine is able to read and understand if the preforms were not heated correctly or there was insufficient air in order to blow them up These smart features allow the line to run smoothly and ensure that every bottle is perfect. This lowers the number of errors and keeps our assembly line running cleanly.
Additionally, the machines know also how to find and remove bottles that are out of spec. The former is important for obvious reasons, as spoiled regional wines can cause complications. For instance, a bottle is defective if it leaks or breaks. The machines catch these mistakes before the bottles go anywhere near store shelves, saving companies time and money. This way, they ensure that no sub-par bottle ever makes its way into customers' hands; it allows them to keep their buyers satisfied.
Then, too, the machines make an identical part and portion that should have less issues in a lower amount of material waste. This saves companies money as they can cut down on the number of materials required to create a certain amount of bottles. It is also good for the environment (simply because we are buying less plastic and it leaves a smaller footprint in landfills).
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