Energy - Efficiency of Injection Stretch Blow Molding Machine
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In an era where environmental sustainability and cost - effectiveness are top priorities in manufacturing, the Injection Stretch Blow Molding Machine stands out for its remarkable energy - efficiency.
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The one - step nature of the ISBM process is a key factor in its energy - saving capabilities. By integrating injection, stretching, and blow molding into a single continuous operation, the machine eliminates the need for multiple heating and cooling cycles that are typical in traditional manufacturing methods. In traditional setups where each process is carried out separately, the plastic material has to be heated multiple times, first for injection, then reheated for blowing. This repeated heating consumes a significant amount of energy. In contrast, the ISBM machine optimizes the energy usage by heating the plastic only once in the injection stage and then using the residual heat and carefully controlled heating during the stretching and blowing stages.
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The precise temperature control systems in the ISBM machine also contribute to energy - efficiency. The heating elements in the barrel, hot runner, and heating station are equipped with advanced sensors and controllers. These devices monitor the temperature in real - time and make precise adjustments to maintain the optimal temperature for each stage of the process. By ensuring that the plastic is heated to exactly the required temperature and not over - heated, energy waste is minimized. For example, in the heating station where the preform is reheated, the mica heat rings can be adjusted to provide just the right amount of heat to make the preform malleable for stretching and blowing, without using excessive energy.
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Another aspect of energy - efficiency in the ISBM machine is its efficient use of compressed air. During the blow - molding stage, high - pressure air is used to expand the preform into the shape of the mold. The machine is designed to optimize the air pressure and flow rate, ensuring that the minimum amount of compressed air is used to achieve the desired results. This not only saves energy but also reduces the wear and tear on the air - compression equipment, leading to lower maintenance costs.
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In addition, the compact design of the ISBM machine plays a role in energy - conservation. The smaller footprint of the machine means that there is less surface area to heat or cool in the factory environment. This reduces the overall energy consumption required to maintain a suitable working temperature in the production area.â € <
Furthermore, many modern ISBM machines are equipped with energy - recovery systems. These systems capture and reuse the heat generated during the manufacturing process. For example, the heat from the cooling of the molded products can be used to pre - heat the incoming plastic resin pellets or to warm the factory premises. This further enhances the energy - efficiency of the machine and reduces its overall carbon footprint.
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In conclusion, the Injection Stretch Blow Molding Machine offers significant energy - saving advantages. Its integrated process, precise temperature control, efficient use of compressed air, compact design, and energy - recovery systems make it a sustainable choice for manufacturers looking to reduce their energy consumption and operating costs while maintaining high - quality production.
| Dio za ubrizgavanje |
| Vijak promjera |
40mm |
| Omjer L / D vijaka |
20.5:1 |
| Vijci brzine |
0-190RPM |
| Teoretski kapacitet ubrizgavanja |
238cm3 |
| Tlak ubrizgavanja |
174Mpa |
| Maks. Hidraulički tlak |
| Stvarna količina ubrizgavanja (PS): |
| Hod vijka: |
| Stezni dio |
| Sila stezanja udarca: |
800 |
| Tonaža stezaljke: |
400Kn |
| Promjer kotača: |
800mm |
| Maks. Visina boce: |
ISB: 145 / jedan: 140 |
| Otvoreno putovanje u okomitom načinu: |
430mm |
| Ostalo |
| Maks. Tlak pumpe: |
16Mpa |
| Motorno ulje: |
18.5 kW |
| Električna energija: |
12.2 kW |
| Spremnik za ulje: |
400L |
| Ukupna dimenzija (D*Š*V): |
3.8 M * 1.45 M * 3.0 m |
| Težina: |
5000kg |
| ISB800 |
PC, PS, PMMA poklopac svjetiljke, LED abažur, božićna bljeskalica, vrtna i ulična rasvjeta. |
| PET visoka prozirna boca (tanje stijenke), kozmetička boca od 10ml do 500ml, PET tegla sa širokim grlom, PET boca za lijekove. |
| PP visoka prozirna boca, boca za hranjenje bebe, sportska boca |
| PCTG, Tritan boca za pitku vodu, sportska boca |
Jednokorak VS dvokorak Jednokorak i dvokorak
| Kalupljenje |
Proces |
Struktura |
Radna snaga/Energija/Svemir |
Kvaliteta proizvoda |
| Stroj za puhanje Dawson ubrizgavanjem u jednom koraku |
Od preforme do proizvoda u jednom stroju |
Jedan stroj |
Malo |
Ne utječe na vlagu i manje zagađenja; Razne vrste oblika |
| Drugi stroj |
Brizganje i puhanje dva su odvojena procesa |
1. Stroj za injekcijsko prešanje
2. Preform tranzitni stroj
3. Stroj za ponovno zagrijavanje, rastezanje i odlijevanje |
more |
Lako utječe na vlagu i onečišćenje; Oblik samcatosti |
1. Rotaciju kotača pokreće električni servo motor, a ne hidraulički.
2. Potpuno automatski sustav upravljanja, jednostavno rukovanje.
3. Temperaturu bačve s materijalom i vrućeg kanala precizno kontrolira PIT.
4. Smanjuje se više troškova od tradicionalnog stroja.
5. Kompaktna struktura; potrebno manje prostora.
6. ubrizgavanje: Vrući kanal i uređaj za kontrolu temperature standardna su konfiguracija.
Kalup mijenjajte samo za izradu novog proizvoda;
Istegnuti udarac: Hidrauličko stezanje kalupa, umetak jezgre, rastezljivo puhanje i oblikovanje dna su standardna konfiguracija;
Izdanje proizvoda: Opremljen standardnim izbacivačem.
ZOE PAKET
nalazi se u gradu Zhangjiagang, ima više od 18 godina iskustva u području strojeva za plastiku, stroja za brizganje, stroja za puhanje, PET stroja za puhanje, stroja za injekcijsko puhanje, tijekom proteklih 18 godina, uvijek tjeramo svoju energiju u nove područja strojeva za plastiku, strojeva za plastičnu ambalažu, kako bismo ažurirali tehnologiju, naučili napredno iskustvo, potvrdili novu teoriju i novi dizajn, stvaramo jedinstvenu konkurentsku prednost koju posjedujemo. Strojevi naše tvrtke imaju dobru kvalitetu i učinkovitu naknadnu usluga prodaje, na tržištu,
kupcima iz više od 45 zemalja, nudimo cjelovito rješenje za vaše poslovanje u industriji plastike, kao i sve vrste tehničke podrške i usluga nakon prodaje!
ZOE PACK bit će vaš pouzdan prijatelj u Kini, a mi ćemo se uvijek truditi da vam pružimo maksimalnu podršku!
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