Customization and Innovation in Injection Stretch Blow Molding Machines
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In today's competitive manufacturing landscape, customization and innovation in Injection Stretch Blow Molding Machines (ISBM) are key to meeting the diverse needs of different industries.
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Customization starts with the mold design. Manufacturers can create molds with unique shapes and sizes to produce containers tailored to specific product requirements. For example, in the cosmetics industry, there is a demand for containers with intricate and aesthetically pleasing designs. ISBM machines can be used with custom - designed molds to create bottles with curved shapes, embossed patterns, or unique neck finishes. These customized containers not only enhance the product's visual appeal but also help in brand differentiation. In the food industry, molds can be designed to create containers with specific features such as easy - pour spouts or tamper - evident seals.
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The machine's process parameters can also be customized. Different plastics have varying melting points, flow characteristics, and stretching properties. ISBM machines can be adjusted to accommodate these differences. For instance, when working with high - density polyethylene (HDPE) for making heavy - duty containers, the injection pressure, temperature, and stretching speed can be optimized. On the other hand, for producing thin - walled containers from polyethylene terephthalate (PET), a different set of parameters will be required. This customization of process parameters ensures that the best - quality products are produced for each type of plastic material.
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Innovation in ISBM machines is also driving the industry forward. One area of innovation is in the development of multi - layer molding capabilities. This allows for the production of containers with different layers of materials. For example, a container for a food product may have an inner layer that is resistant to chemical reactions with the food, a middle layer for added strength, and an outer layer for a better appearance. This multi - layer technology can also be used to improve the barrier properties of containers, such as preventing oxygen or moisture from entering, which is crucial for products with long - term storage requirements.
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Another innovation is the use of new materials in the construction of the machine itself. Lighter and more durable materials are being explored to reduce the machine's weight and improve its energy - efficiency. For example, the use of carbon - fiber composites in some of the machine's structural components can reduce the overall weight without sacrificing strength. This can lead to lower energy consumption during operation and also make the machine easier to install and maintain.
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In addition, software - based innovations are enhancing the user experience. Advanced control software with intuitive interfaces allows operators to easily program and adjust the machine's parameters. These software systems can also provide real - time feedback on the production process, such as the number of products produced, the cycle time, and any potential issues. Some software even has predictive analytics capabilities, which can forecast when maintenance is required or when a part is likely to fail.
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| Dio za ubrizgavanje |
| Vijak promjera |
40mm |
| Omjer L / D vijaka |
20.5:1 |
| Vijci brzine |
0-190RPM |
| Teoretski kapacitet ubrizgavanja |
238cm3 |
| Tlak ubrizgavanja |
174Mpa |
| Maks. Hidraulički tlak |
|
| Stvarna količina ubrizgavanja (PS): |
|
| Hod vijka: |
|
| Stezni dio |
| Sila stezanja udarca: |
800 |
| Tonaža stezaljke: |
400Kn |
| Promjer kotača: |
800mm |
| Maks. Visina boce: |
ISB: 145 / jedan: 140 |
| Otvoreno putovanje u okomitom načinu: |
430mm |
| Ostalo |
| Maks. Tlak pumpe: |
16Mpa |
| Motorno ulje: |
18.5 kW |
| Električna energija: |
12.2 kW |
| Spremnik za ulje: |
400L |
| Ukupna dimenzija (D*Š*V): |
3.8 M * 1.45 M * 3.0 m |
| Težina: |
5000kg |
| ISB800 |
PC, PS, PMMA poklopac svjetiljke, LED abažur, božićna bljeskalica, vrtna i ulična rasvjeta. |
| PET visoka prozirna boca (tanje stijenke), kozmetička boca od 10ml do 500ml, PET tegla sa širokim grlom, PET boca za lijekove. |
| PP visoka prozirna boca, boca za hranjenje bebe, sportska boca |
| PCTG, Tritan boca za pitku vodu, sportska boca |
Jednokorak VS dvokorak Jednokorak i dvokorak
| Kalupljenje |
Proces |
Struktura |
Radna snaga/Energija/Svemir |
Kvaliteta proizvoda |
| Stroj za puhanje Dawson ubrizgavanjem u jednom koraku |
Od preforme do proizvoda u jednom stroju |
Jedan stroj |
Malo |
Ne utječe na vlagu i manje zagađenja; Razne vrste oblika |
| Drugi stroj |
Brizganje i puhanje dva su odvojena procesa |
1. Stroj za injekcijsko prešanje
2. Preform tranzitni stroj
3. Stroj za ponovno zagrijavanje, rastezanje i odlijevanje |
more |
Lako utječe na vlagu i onečišćenje; Oblik samcatosti |
1. Rotaciju kotača pokreće električni servo motor, a ne hidraulički.
2. Potpuno automatski sustav upravljanja, jednostavno rukovanje.
3. Temperaturu bačve s materijalom i vrućeg kanala precizno kontrolira PIT.
4. Smanjuje se više troškova od tradicionalnog stroja.
5. Kompaktna struktura; potrebno manje prostora.
6. ubrizgavanje: Vrući kanal i uređaj za kontrolu temperature standardna su konfiguracija.
Kalup mijenjajte samo za izradu novog proizvoda;
Istegnuti udarac: Hidrauličko stezanje kalupa, umetak jezgre, rastezljivo puhanje i oblikovanje dna su standardna konfiguracija;
Izdanje proizvoda: Opremljen standardnim izbacivačem.
ZOE PAKET
nalazi se u gradu Zhangjiagang, ima više od 18 godina iskustva u području strojeva za plastiku, stroja za brizganje, stroja za puhanje, PET stroja za puhanje, stroja za injekcijsko puhanje, tijekom proteklih 18 godina, uvijek tjeramo svoju energiju u nove područja strojeva za plastiku, strojeva za plastičnu ambalažu, kako bismo ažurirali tehnologiju, naučili napredno iskustvo, potvrdili novu teoriju i novi dizajn, stvaramo jedinstvenu konkurentsku prednost koju posjedujemo. Strojevi naše tvrtke imaju dobru kvalitetu i učinkovitu naknadnu usluga prodaje, na tržištu,
kupcima iz više od 45 zemalja, nudimo cjelovito rješenje za vaše poslovanje u industriji plastike, kao i sve vrste tehničke podrške i usluga nakon prodaje!
ZOE PACK bit će vaš pouzdan prijatelj u Kini, a mi ćemo se uvijek truditi da vam pružimo maksimalnu podršku!
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