Energy - Efficiency of Injection Stretch Blow Molding Machine
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In an era where environmental sustainability and cost - effectiveness are top priorities in manufacturing, the Injection Stretch Blow Molding Machine stands out for its remarkable energy - efficiency.
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The one - step nature of the ISBM process is a key factor in its energy - saving capabilities. By integrating injection, stretching, and blow molding into a single continuous operation, the machine eliminates the need for multiple heating and cooling cycles that are typical in traditional manufacturing methods. In traditional setups where each process is carried out separately, the plastic material has to be heated multiple times, first for injection, then reheated for blowing. This repeated heating consumes a significant amount of energy. In contrast, the ISBM machine optimizes the energy usage by heating the plastic only once in the injection stage and then using the residual heat and carefully controlled heating during the stretching and blowing stages.
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The precise temperature control systems in the ISBM machine also contribute to energy - efficiency. The heating elements in the barrel, hot runner, and heating station are equipped with advanced sensors and controllers. These devices monitor the temperature in real - time and make precise adjustments to maintain the optimal temperature for each stage of the process. By ensuring that the plastic is heated to exactly the required temperature and not over - heated, energy waste is minimized. For example, in the heating station where the preform is reheated, the mica heat rings can be adjusted to provide just the right amount of heat to make the preform malleable for stretching and blowing, without using excessive energy.
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Another aspect of energy - efficiency in the ISBM machine is its efficient use of compressed air. During the blow - molding stage, high - pressure air is used to expand the preform into the shape of the mold. The machine is designed to optimize the air pressure and flow rate, ensuring that the minimum amount of compressed air is used to achieve the desired results. This not only saves energy but also reduces the wear and tear on the air - compression equipment, leading to lower maintenance costs.
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In addition, the compact design of the ISBM machine plays a role in energy - conservation. The smaller footprint of the machine means that there is less surface area to heat or cool in the factory environment. This reduces the overall energy consumption required to maintain a suitable working temperature in the production area.,war
Furthermore, many modern ISBM machines are equipped with energy - recovery systems. These systems capture and reuse the heat generated during the manufacturing process. For example, the heat from the cooling of the molded products can be used to pre - heat the incoming plastic resin pellets or to warm the factory premises. This further enhances the energy - efficiency of the machine and reduces its overall carbon footprint.
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In conclusion, the Injection Stretch Blow Molding Machine offers significant energy - saving advantages. Its integrated process, precise temperature control, efficient use of compressed air, compact design, and energy - recovery systems make it a sustainable choice for manufacturers looking to reduce their energy consumption and operating costs while maintaining high - quality production.
| Bagian Injeksi |
| Screw Diameter |
40mm |
| Rasio L / D Sekrup |
20.5:1 |
| Kecepatan Sekrup |
0-190RPM |
| Kapasitas Injeksi Teoritis |
238cm3 |
| Tekanan Injeksi |
174Mpa |
| Max. Tekanan hidrolik |
|
| Jumlah Injeksi Aktual (PS): |
|
| Langkah Sekrup: |
|
| Bagian Penjepit |
| Kekuatan Penjepit Tiup: |
800 |
| Tonase Penjepit: |
400Kn |
| Diameter roda: |
800mm |
| Tinggi Maksimum Botol: |
ISB: 145 / satu: 140 |
| Perjalanan Mode Vertikal Terbuka: |
430mm |
| Lainnya |
| Tekanan Pompa Maks.: |
16Mpa |
| Oli Motor: |
18.5 Kw |
| Tenaga listrik: |
12.2 Kw |
| Tangki minyak: |
400L |
| Dimensi Keseluruhan (P*L*T): |
3.8 m * 1.45 m * 3.0 m |
| Berat: |
5000kg |
| ISB800 |
PC, PS, Penutup lampu PMMA, kap lampu LED, lampu senter Natal, lampu taman dan jalan. |
| Botol PET sangat transparan (dinding lebih tipis), botol kosmetik 10ml hingga 500ml, stoples leher lebar PET, botol farmasi PET. |
| Botol PP transparan tinggi, botol susu bayi, botol olahraga |
| PCTG, botol air minum Tritan, botol olahraga |
Langkah tunggal VS Dua langkah Langkah tunggal dan dua langkah
| Molding |
Proses |
Structure
|
Tenaga Kerja/Energi/Ruang |
Kualitas Produk |
| Mesin Cetak Tiup Peregangan Injeksi Satu Langkah Dawson |
Dari preform menjadi produk dalam satu mesin |
Satu mesin |
Sedikit |
Tidak terpengaruh oleh lembab dan lebih sedikit polusi; Berbagai macam bentuk |
| Mesin lainnya |
Injeksi dan blow molding adalah dua proses yang terpisah |
1.Mesin cetak injeksi
2.Mesin transit preform
3.Mesin pemanas ulang, peregangan dan pelepasan cetakan |
More |
Mudah terpengaruh oleh lembab dan polusi; Bentuk tunggal |
1. Putaran roda digerakkan oleh motor servo elektrik, bukan hidrolik.
2. Sistem kontrol otomatis penuh, pengoperasian mudah.
3. Suhu laras material dan hot runner dikontrol secara akurat oleh PIT.
4. Lebih banyak biaya yang dihemat daripada mesin tradisional.
5. Struktur kompak; membutuhkan lebih sedikit ruang.
6. Injeksi: Hot runner dan perangkat pengontrol suhu merupakan konfigurasi standar.
Mengganti cetakan hanya untuk membuat produk baru;
Pukulan Peregangan: Penjepit cetakan hidrolik, penyisipan inti, tiupan regangan dan cetakan bawah adalah konfigurasi standar;
Rilis Produk: Dilengkapi dengan ejektor standar.
PAKET ZOE
berlokasi di kota Zhangjiagang, memiliki pengalaman lebih dari 18 tahun di bidang mesin plastik, mesin cetak injeksi, mesin cetak tiup, mesin cetak tiup PET, mesin cetak tiup injeksi, selama 18 tahun terakhir, kami selalu memaksakan energi kami ke yang baru bidang mesin plastik, mesin pengemas plastik, untuk memperbarui teknologi, mempelajari pengalaman tingkat lanjut, untuk mengkonfirmasi teori baru dan desain baru, kami membentuk keunggulan kompetitif unik milik kami. Mesin dari perusahaan kami memiliki kualitas yang baik dan hasil akhir yang efektif. layanan penjualan, di pasar,
pelanggan dari lebih dari 45 negara, kami memberikan solusi lengkap untuk bisnis industri plastik Anda, serta segala macam dukungan teknis & layanan purna jual!
ZOE PACK akan menjadi teman terpercaya Anda di Tiongkok, dan kami akan selalu melakukan yang terbaik untuk memberikan Anda dukungan maksimal!
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