Cost - Savings with Injection Stretch Blow Molding Machine
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The Injection Stretch Blow Molding Machine offers significant cost - savings opportunities for manufacturers in several ways.
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One of the primary sources of cost - savings is the material efficiency of the process. The ISBM machine is capable of producing products with thinner walls compared to traditional manufacturing methods. As mentioned earlier, the precise control over the stretching and blowing processes allows for the even distribution of the plastic material, resulting in a more efficient use of raw materials. In fact, it has been estimated that the ISBM process can save up to 50% of the plastic material compared to older techniques. This reduction in material usage directly translates into lower raw material costs, which can be a substantial saving, especially for high - volume production.
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The energy - efficiency of the ISBM machine also contributes to cost - savings. As discussed in a previous article, the one - step process and precise temperature control systems minimize energy consumption. By reducing the amount of electricity or other energy sources required for manufacturing, manufacturers can lower their utility bills. Additionally, the efficient use of compressed air during the blow - molding stage further reduces energy costs. Over time, these cumulative energy savings can amount to a significant portion of the overall production costs.
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The high - productivity of the ISBM machine is another factor that leads to cost - savings. The automated and continuous nature of the process allows for a high production rate. With fewer production cycles required to produce a given quantity of products, the machine can operate more efficiently. This increased productivity means that manufacturers can produce more products in less time, reducing the labor costs associated with each unit. In addition, the reduced downtime for maintenance and change - overs, due to the reliability and durability of the machine, further enhances productivity and cost - effectiveness.
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The use of recycled materials in the ISBM process also offers cost - savings. Recycled plastics are generally less expensive than virgin plastics. By incorporating recycled materials into the production process, manufacturers can reduce their raw material costs. Moreover, using recycled materials can also help manufacturers avoid the costs associated with disposing of plastic waste. Instead of paying for waste management, they can repurpose the waste into valuable products, creating a circular economy and additional cost - savings.
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Furthermore, the consistent quality of the products produced by the ISBM machine leads to cost - savings in terms of reduced rework and waste. The high - precision manufacturing process results in a low defect rate. Fewer products need to be scrapped or reworked, which saves both time and materials. This not only reduces production costs but also improves the overall efficiency of the manufacturing operation.
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In conclusion, the Injection Stretch Blow Molding Machine provides multiple avenues for cost - savings, including material efficiency, energy - efficiency, high productivity, use of recycled materials, and reduced rework. These cost - savings make the ISBM machine an attractive option for manufacturers looking to improve their bottom line.
| Bagian Injeksi |
| Screw Diameter |
40mm |
| Rasio L / D Sekrup |
20.5:1 |
| Kecepatan Sekrup |
0-190RPM |
| Kapasitas Injeksi Teoritis |
238cm3 |
| Tekanan Injeksi |
174Mpa |
| Max. Tekanan hidrolik |
|
| Jumlah Injeksi Aktual (PS): |
|
| Langkah Sekrup: |
|
| Bagian Penjepit |
| Kekuatan Penjepit Tiup: |
800 |
| Tonase Penjepit: |
400Kn |
| Diameter roda: |
800mm |
| Tinggi Maksimum Botol: |
ISB: 145 / satu: 140 |
| Perjalanan Mode Vertikal Terbuka: |
430mm |
| Lainnya |
| Tekanan Pompa Maks.: |
16Mpa |
| Oli Motor: |
18.5 Kw |
| Tenaga listrik: |
12.2 Kw |
| Tangki minyak: |
400L |
| Dimensi Keseluruhan (P*L*T): |
3.8 m * 1.45 m * 3.0 m |
| Berat: |
5000kg |
| ISB800 |
PC, PS, Penutup lampu PMMA, kap lampu LED, lampu senter Natal, lampu taman dan jalan. |
| Botol PET sangat transparan (dinding lebih tipis), botol kosmetik 10ml hingga 500ml, stoples leher lebar PET, botol farmasi PET. |
| Botol PP transparan tinggi, botol susu bayi, botol olahraga |
| PCTG, botol air minum Tritan, botol olahraga |
Langkah tunggal VS Dua langkah Langkah tunggal dan dua langkah
| Molding |
Proses |
Structure
|
Tenaga Kerja/Energi/Ruang |
Kualitas Produk |
| Mesin Cetak Tiup Peregangan Injeksi Satu Langkah Dawson |
Dari preform menjadi produk dalam satu mesin |
Satu mesin |
Sedikit |
Tidak terpengaruh oleh lembab dan lebih sedikit polusi; Berbagai macam bentuk |
| Mesin lainnya |
Injeksi dan blow molding adalah dua proses yang terpisah |
1.Mesin cetak injeksi
2.Mesin transit preform
3.Mesin pemanas ulang, peregangan dan pelepasan cetakan |
More |
Mudah terpengaruh oleh lembab dan polusi; Bentuk tunggal |
1. Putaran roda digerakkan oleh motor servo elektrik, bukan hidrolik.
2. Sistem kontrol otomatis penuh, pengoperasian mudah.
3. Suhu laras material dan hot runner dikontrol secara akurat oleh PIT.
4. Lebih banyak biaya yang dihemat daripada mesin tradisional.
5. Struktur kompak; membutuhkan lebih sedikit ruang.
6. Injeksi: Hot runner dan perangkat pengontrol suhu merupakan konfigurasi standar.
Mengganti cetakan hanya untuk membuat produk baru;
Pukulan Peregangan: Penjepit cetakan hidrolik, penyisipan inti, tiupan regangan dan cetakan bawah adalah konfigurasi standar;
Rilis Produk: Dilengkapi dengan ejektor standar.
PAKET ZOE
berlokasi di kota Zhangjiagang, memiliki pengalaman lebih dari 18 tahun di bidang mesin plastik, mesin cetak injeksi, mesin cetak tiup, mesin cetak tiup PET, mesin cetak tiup injeksi, selama 18 tahun terakhir, kami selalu memaksakan energi kami ke yang baru bidang mesin plastik, mesin pengemas plastik, untuk memperbarui teknologi, mempelajari pengalaman tingkat lanjut, untuk mengkonfirmasi teori baru dan desain baru, kami membentuk keunggulan kompetitif unik milik kami. Mesin dari perusahaan kami memiliki kualitas yang baik dan hasil akhir yang efektif. layanan penjualan, di pasar,
pelanggan dari lebih dari 45 negara, kami memberikan solusi lengkap untuk bisnis industri plastik Anda, serta segala macam dukungan teknis & layanan purna jual!
ZOE PACK akan menjadi teman terpercaya Anda di Tiongkok, dan kami akan selalu melakukan yang terbaik untuk memberikan Anda dukungan maksimal!
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