Customization and Innovation in Injection Stretch Blow Molding Machines
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In today's competitive manufacturing landscape, customization and innovation in Injection Stretch Blow Molding Machines (ISBM) are key to meeting the diverse needs of different industries.
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Customization starts with the mold design. Manufacturers can create molds with unique shapes and sizes to produce containers tailored to specific product requirements. For example, in the cosmetics industry, there is a demand for containers with intricate and aesthetically pleasing designs. ISBM machines can be used with custom - designed molds to create bottles with curved shapes, embossed patterns, or unique neck finishes. These customized containers not only enhance the product's visual appeal but also help in brand differentiation. In the food industry, molds can be designed to create containers with specific features such as easy - pour spouts or tamper - evident seals.
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The machine's process parameters can also be customized. Different plastics have varying melting points, flow characteristics, and stretching properties. ISBM machines can be adjusted to accommodate these differences. For instance, when working with high - density polyethylene (HDPE) for making heavy - duty containers, the injection pressure, temperature, and stretching speed can be optimized. On the other hand, for producing thin - walled containers from polyethylene terephthalate (PET), a different set of parameters will be required. This customization of process parameters ensures that the best - quality products are produced for each type of plastic material.
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Innovation in ISBM machines is also driving the industry forward. One area of innovation is in the development of multi - layer molding capabilities. This allows for the production of containers with different layers of materials. For example, a container for a food product may have an inner layer that is resistant to chemical reactions with the food, a middle layer for added strength, and an outer layer for a better appearance. This multi - layer technology can also be used to improve the barrier properties of containers, such as preventing oxygen or moisture from entering, which is crucial for products with long - term storage requirements.
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Another innovation is the use of new materials in the construction of the machine itself. Lighter and more durable materials are being explored to reduce the machine's weight and improve its energy - efficiency. For example, the use of carbon - fiber composites in some of the machine's structural components can reduce the overall weight without sacrificing strength. This can lead to lower energy consumption during operation and also make the machine easier to install and maintain.
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In addition, software - based innovations are enhancing the user experience. Advanced control software with intuitive interfaces allows operators to easily program and adjust the machine's parameters. These software systems can also provide real - time feedback on the production process, such as the number of products produced, the cycle time, and any potential issues. Some software even has predictive analytics capabilities, which can forecast when maintenance is required or when a part is likely to fail.
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| Bagian Injeksi |
| Screw Diameter |
40mm |
| Rasio L / D Sekrup |
20.5:1 |
| Kecepatan Sekrup |
0-190RPM |
| Kapasitas Injeksi Teoritis |
238cm3 |
| Tekanan Injeksi |
174Mpa |
| Max. Tekanan hidrolik |
|
| Jumlah Injeksi Aktual (PS): |
|
| Langkah Sekrup: |
|
| Bagian Penjepit |
| Kekuatan Penjepit Tiup: |
800 |
| Tonase Penjepit: |
400Kn |
| Diameter roda: |
800mm |
| Tinggi Maksimum Botol: |
ISB: 145 / satu: 140 |
| Perjalanan Mode Vertikal Terbuka: |
430mm |
| Lainnya |
| Tekanan Pompa Maks.: |
16Mpa |
| Oli Motor: |
18.5 Kw |
| Tenaga listrik: |
12.2 Kw |
| Tangki minyak: |
400L |
| Dimensi Keseluruhan (P*L*T): |
3.8 m * 1.45 m * 3.0 m |
| Berat: |
5000kg |
| ISB800 |
PC, PS, Penutup lampu PMMA, kap lampu LED, lampu senter Natal, lampu taman dan jalan. |
| Botol PET sangat transparan (dinding lebih tipis), botol kosmetik 10ml hingga 500ml, stoples leher lebar PET, botol farmasi PET. |
| Botol PP transparan tinggi, botol susu bayi, botol olahraga |
| PCTG, botol air minum Tritan, botol olahraga |
Langkah tunggal VS Dua langkah Langkah tunggal dan dua langkah
| Molding |
Proses |
Structure
|
Tenaga Kerja/Energi/Ruang |
Kualitas Produk |
| Mesin Cetak Tiup Peregangan Injeksi Satu Langkah Dawson |
Dari preform menjadi produk dalam satu mesin |
Satu mesin |
Sedikit |
Tidak terpengaruh oleh lembab dan lebih sedikit polusi; Berbagai macam bentuk |
| Mesin lainnya |
Injeksi dan blow molding adalah dua proses yang terpisah |
1.Mesin cetak injeksi
2.Mesin transit preform
3.Mesin pemanas ulang, peregangan dan pelepasan cetakan |
More |
Mudah terpengaruh oleh lembab dan polusi; Bentuk tunggal |
1. Putaran roda digerakkan oleh motor servo elektrik, bukan hidrolik.
2. Sistem kontrol otomatis penuh, pengoperasian mudah.
3. Suhu laras material dan hot runner dikontrol secara akurat oleh PIT.
4. Lebih banyak biaya yang dihemat daripada mesin tradisional.
5. Struktur kompak; membutuhkan lebih sedikit ruang.
6. Injeksi: Hot runner dan perangkat pengontrol suhu merupakan konfigurasi standar.
Mengganti cetakan hanya untuk membuat produk baru;
Pukulan Peregangan: Penjepit cetakan hidrolik, penyisipan inti, tiupan regangan dan cetakan bawah adalah konfigurasi standar;
Rilis Produk: Dilengkapi dengan ejektor standar.
PAKET ZOE
berlokasi di kota Zhangjiagang, memiliki pengalaman lebih dari 18 tahun di bidang mesin plastik, mesin cetak injeksi, mesin cetak tiup, mesin cetak tiup PET, mesin cetak tiup injeksi, selama 18 tahun terakhir, kami selalu memaksakan energi kami ke yang baru bidang mesin plastik, mesin pengemas plastik, untuk memperbarui teknologi, mempelajari pengalaman tingkat lanjut, untuk mengkonfirmasi teori baru dan desain baru, kami membentuk keunggulan kompetitif unik milik kami. Mesin dari perusahaan kami memiliki kualitas yang baik dan hasil akhir yang efektif. layanan penjualan, di pasar,
pelanggan dari lebih dari 45 negara, kami memberikan solusi lengkap untuk bisnis industri plastik Anda, serta segala macam dukungan teknis & layanan purna jual!
ZOE PACK akan menjadi teman terpercaya Anda di Tiongkok, dan kami akan selalu melakukan yang terbaik untuk memberikan Anda dukungan maksimal!
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