Energy - Efficiency of Injection Stretch Blow Molding Machine
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In an era where environmental sustainability and cost - effectiveness are top priorities in manufacturing, the Injection Stretch Blow Molding Machine stands out for its remarkable energy - efficiency.
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The one - step nature of the ISBM process is a key factor in its energy - saving capabilities. By integrating injection, stretching, and blow molding into a single continuous operation, the machine eliminates the need for multiple heating and cooling cycles that are typical in traditional manufacturing methods. In traditional setups where each process is carried out separately, the plastic material has to be heated multiple times, first for injection, then reheated for blowing. This repeated heating consumes a significant amount of energy. In contrast, the ISBM machine optimizes the energy usage by heating the plastic only once in the injection stage and then using the residual heat and carefully controlled heating during the stretching and blowing stages.
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The precise temperature control systems in the ISBM machine also contribute to energy - efficiency. The heating elements in the barrel, hot runner, and heating station are equipped with advanced sensors and controllers. These devices monitor the temperature in real - time and make precise adjustments to maintain the optimal temperature for each stage of the process. By ensuring that the plastic is heated to exactly the required temperature and not over - heated, energy waste is minimized. For example, in the heating station where the preform is reheated, the mica heat rings can be adjusted to provide just the right amount of heat to make the preform malleable for stretching and blowing, without using excessive energy.
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Another aspect of energy - efficiency in the ISBM machine is its efficient use of compressed air. During the blow - molding stage, high - pressure air is used to expand the preform into the shape of the mold. The machine is designed to optimize the air pressure and flow rate, ensuring that the minimum amount of compressed air is used to achieve the desired results. This not only saves energy but also reduces the wear and tear on the air - compression equipment, leading to lower maintenance costs.
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In addition, the compact design of the ISBM machine plays a role in energy - conservation. The smaller footprint of the machine means that there is less surface area to heat or cool in the factory environment. This reduces the overall energy consumption required to maintain a suitable working temperature in the production area.,war
Furthermore, many modern ISBM machines are equipped with energy - recovery systems. These systems capture and reuse the heat generated during the manufacturing process. For example, the heat from the cooling of the molded products can be used to pre - heat the incoming plastic resin pellets or to warm the factory premises. This further enhances the energy - efficiency of the machine and reduces its overall carbon footprint.
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In conclusion, the Injection Stretch Blow Molding Machine offers significant energy - saving advantages. Its integrated process, precise temperature control, efficient use of compressed air, compact design, and energy - recovery systems make it a sustainable choice for manufacturers looking to reduce their energy consumption and operating costs while maintaining high - quality production.
| Del za vbrizgavanje |
| Premer vijaka |
40mm |
| Vijačno razmerje L / D |
20.5:1 |
| Hitrost vijaka |
0-190RPM |
| Teoretična zmogljivost vbrizgavanja |
238cm3 |
| Tlak vbrizgovanja |
174Mpa |
| Max. Hidravlični tlak |
|
| Dejanska količina vbrizga (PS): |
|
| Hod vijaka: |
|
| Vpenjalni del |
| Vpenjalna sila udarca: |
800 |
| Tonaža objemke: |
400Kn |
| Premer koles: |
800mm |
| maks. Višina steklenice: |
ISB: 145 / ena: 140 |
| Odprto potovanje v navpičnem načinu: |
430mm |
| drugi |
| maks. Tlak črpalke: |
16Mpa |
| Motorno olje: |
18.5 kW |
| Električna moč: |
12.2 kW |
| Rezervoar za olje: |
400L |
| Celotna dimenzija (D*Š*V): |
3.8 M * 1.45 M * 3.0 m |
| Teža: |
5000kg |
| ISB800 |
Pokrov luči PC, PS, PMMA, senčnik luči LED, božična bliskavica, vrtna in ulična luč. |
| PET visoka prozorna steklenica (tanjša stena), kozmetična steklenica 10 ml do 500 ml, PET kozarec s širokim vratom, PET farmacevtska steklenica. |
| PP visoka prozorna steklenička, steklenička za hranjenje dojenčkov, športna steklenička |
| PCTG, steklenica za pitno vodo Tritan, steklenica za šport |
Enostopenjski VS Dvostopenjski Enostopenjski in dvostopenjski
| Oblikovanje |
Proces |
struktura |
Delovna sila/energija/vesolje |
Kakovost izdelka |
| Stroj za raztegljivo pihanje Dawson v enem koraku |
Od predoblike do izdelka v enem stroju |
En stroj |
malo |
Ne vpliva na vlago in manj onesnaženja; Različne oblike |
| Drugi stroj |
Brizganje in pihanje sta dva ločena postopka |
1. Stroj za brizganje
2.Predoblik tranzitni stroj
3. Stroj za ponovno segrevanje, raztezanje in odlivanje |
Več |
Enostavno vpliva na vlažno in onesnaženo; Oblika samske |
1. Vrtenje koles poganja električni servo motor, ne hidravlični.
2. Popolnoma avtomatski nadzorni sistem, enostavno upravljanje.
3. Temperaturo soda materiala in vročega kanala natančno nadzoruje PIT.
4. Prihrani več stroškov kot tradicionalni stroj.
5. Kompaktna struktura; potrebno manj prostora.
6. Vbrizgavanje: Vroči kanal in naprava za nadzor temperature sta standardna konfiguracija.
Kalup zamenjajte samo za izdelavo novega izdelka;
Stretch Blow: Hidravlično vpenjanje kalupa, jedrni vložek, raztegljivo pihanje in oblikovanje dna so standardna konfiguracija;
Izdaja izdelka: Opremljen s standardnim ejektorjem.
PAKET ZOE
ki se nahaja v mestu Zhangjiagang, ima več kot 18 let izkušenj na področju strojev za plastiko, stroja za brizganje plastike, stroja za pihanje, PET stroja za pihanje, stroja za brizganje pihanja, v zadnjih 18 letih vedno silimo svojo energijo v novo področja plastičnih strojev, strojev za plastično embalažo, za posodobitev tehnologije, za učenje naprednih izkušenj, za potrditev nove teorije in novega dizajna, oblikujemo edinstveno konkurenčno prednost našega lastnega podjetja. Stroji našega podjetja so kakovostni in učinkoviti po- prodajni servis, na trgu,
strankam iz več kot 45 držav nudimo celovito rešitev za vaše poslovanje v plastični industriji ter vse vrste tehnične podpore in poprodajnih storitev!
ZOE PACK bo vaš zanesljiv prijatelj na Kitajskem in vedno se bomo potrudili, da vam zagotovimo maksimalno podporo!
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