Cost - Savings with Injection Stretch Blow Molding Machine
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The Injection Stretch Blow Molding Machine offers significant cost - savings opportunities for manufacturers in several ways.
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One of the primary sources of cost - savings is the material efficiency of the process. The ISBM machine is capable of producing products with thinner walls compared to traditional manufacturing methods. As mentioned earlier, the precise control over the stretching and blowing processes allows for the even distribution of the plastic material, resulting in a more efficient use of raw materials. In fact, it has been estimated that the ISBM process can save up to 50% of the plastic material compared to older techniques. This reduction in material usage directly translates into lower raw material costs, which can be a substantial saving, especially for high - volume production.
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The energy - efficiency of the ISBM machine also contributes to cost - savings. As discussed in a previous article, the one - step process and precise temperature control systems minimize energy consumption. By reducing the amount of electricity or other energy sources required for manufacturing, manufacturers can lower their utility bills. Additionally, the efficient use of compressed air during the blow - molding stage further reduces energy costs. Over time, these cumulative energy savings can amount to a significant portion of the overall production costs.
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The high - productivity of the ISBM machine is another factor that leads to cost - savings. The automated and continuous nature of the process allows for a high production rate. With fewer production cycles required to produce a given quantity of products, the machine can operate more efficiently. This increased productivity means that manufacturers can produce more products in less time, reducing the labor costs associated with each unit. In addition, the reduced downtime for maintenance and change - overs, due to the reliability and durability of the machine, further enhances productivity and cost - effectiveness.
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The use of recycled materials in the ISBM process also offers cost - savings. Recycled plastics are generally less expensive than virgin plastics. By incorporating recycled materials into the production process, manufacturers can reduce their raw material costs. Moreover, using recycled materials can also help manufacturers avoid the costs associated with disposing of plastic waste. Instead of paying for waste management, they can repurpose the waste into valuable products, creating a circular economy and additional cost - savings.
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Furthermore, the consistent quality of the products produced by the ISBM machine leads to cost - savings in terms of reduced rework and waste. The high - precision manufacturing process results in a low defect rate. Fewer products need to be scrapped or reworked, which saves both time and materials. This not only reduces production costs but also improves the overall efficiency of the manufacturing operation.
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In conclusion, the Injection Stretch Blow Molding Machine provides multiple avenues for cost - savings, including material efficiency, energy - efficiency, high productivity, use of recycled materials, and reduced rework. These cost - savings make the ISBM machine an attractive option for manufacturers looking to improve their bottom line.
| Del za vbrizgavanje |
| Premer vijaka |
40mm |
| Vijačno razmerje L / D |
20.5:1 |
| Hitrost vijaka |
0-190RPM |
| Teoretična zmogljivost vbrizgavanja |
238cm3 |
| Tlak vbrizgovanja |
174Mpa |
| Max. Hidravlični tlak |
|
| Dejanska količina vbrizga (PS): |
|
| Hod vijaka: |
|
| Vpenjalni del |
| Vpenjalna sila udarca: |
800 |
| Tonaža objemke: |
400Kn |
| Premer koles: |
800mm |
| maks. Višina steklenice: |
ISB: 145 / ena: 140 |
| Odprto potovanje v navpičnem načinu: |
430mm |
| drugi |
| maks. Tlak črpalke: |
16Mpa |
| Motorno olje: |
18.5 kW |
| Električna moč: |
12.2 kW |
| Rezervoar za olje: |
400L |
| Celotna dimenzija (D*Š*V): |
3.8 M * 1.45 M * 3.0 m |
| Teža: |
5000kg |
| ISB800 |
Pokrov luči PC, PS, PMMA, senčnik luči LED, božična bliskavica, vrtna in ulična luč. |
| PET visoka prozorna steklenica (tanjša stena), kozmetična steklenica 10 ml do 500 ml, PET kozarec s širokim vratom, PET farmacevtska steklenica. |
| PP visoka prozorna steklenička, steklenička za hranjenje dojenčkov, športna steklenička |
| PCTG, steklenica za pitno vodo Tritan, steklenica za šport |
Enostopenjski VS Dvostopenjski Enostopenjski in dvostopenjski
| Oblikovanje |
Proces |
struktura |
Delovna sila/energija/vesolje |
Kakovost izdelka |
| Stroj za raztegljivo pihanje Dawson v enem koraku |
Od predoblike do izdelka v enem stroju |
En stroj |
malo |
Ne vpliva na vlago in manj onesnaženja; Različne oblike |
| Drugi stroj |
Brizganje in pihanje sta dva ločena postopka |
1. Stroj za brizganje
2.Predoblik tranzitni stroj
3. Stroj za ponovno segrevanje, raztezanje in odlivanje |
Več |
Enostavno vpliva na vlažno in onesnaženo; Oblika samske |
1. Vrtenje koles poganja električni servo motor, ne hidravlični.
2. Popolnoma avtomatski nadzorni sistem, enostavno upravljanje.
3. Temperaturo soda materiala in vročega kanala natančno nadzoruje PIT.
4. Prihrani več stroškov kot tradicionalni stroj.
5. Kompaktna struktura; potrebno manj prostora.
6. Vbrizgavanje: Vroči kanal in naprava za nadzor temperature sta standardna konfiguracija.
Kalup zamenjajte samo za izdelavo novega izdelka;
Stretch Blow: Hidravlično vpenjanje kalupa, jedrni vložek, raztegljivo pihanje in oblikovanje dna so standardna konfiguracija;
Izdaja izdelka: Opremljen s standardnim ejektorjem.
PAKET ZOE
ki se nahaja v mestu Zhangjiagang, ima več kot 18 let izkušenj na področju strojev za plastiko, stroja za brizganje plastike, stroja za pihanje, PET stroja za pihanje, stroja za brizganje pihanja, v zadnjih 18 letih vedno silimo svojo energijo v novo področja plastičnih strojev, strojev za plastično embalažo, za posodobitev tehnologije, za učenje naprednih izkušenj, za potrditev nove teorije in novega dizajna, oblikujemo edinstveno konkurenčno prednost našega lastnega podjetja. Stroji našega podjetja so kakovostni in učinkoviti po- prodajni servis, na trgu,
strankam iz več kot 45 držav nudimo celovito rešitev za vaše poslovanje v plastični industriji ter vse vrste tehnične podpore in poprodajnih storitev!
ZOE PACK bo vaš zanesljiv prijatelj na Kitajskem in vedno se bomo potrudili, da vam zagotovimo maksimalno podporo!
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