Future Trends in Injection Stretch Blow Molding Machine Technology
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The field of Injection Stretch Blow Molding Machine technology is constantly evolving, driven by the demands of various industries for more efficient, sustainable, and high - quality production.
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One of the prominent trends is the increasing integration of Industry 4.0 technologies. ISBM machines are being equipped with sensors and connectivity features that enable real - time monitoring and data collection. This data can be used to optimize the manufacturing process. For example, sensors can track the temperature, pressure, and speed at each stage of the injection, stretching, and blow - molding processes. By analyzing this data, manufacturers can identify inefficiencies and make adjustments to improve product quality and production speed. Additionally, remote monitoring allows for quick troubleshooting and maintenance, reducing downtime. Technicians can access the machine's data from anywhere in the world and diagnose problems without having to be physically present at the factory.
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Another trend is the development of more energy - efficient machines. As environmental concerns continue to grow, manufacturers are looking for ways to reduce the energy consumption of their production processes. Future ISBM machines are likely to incorporate advanced energy - recovery systems. For instance, the heat generated during the cooling of the molded products can be used more effectively. Instead of simply dissipating this heat, it can be captured and used to pre - heat the incoming plastic resin pellets or to provide heating for other parts of the factory. Newer heating and cooling technologies may also be introduced to further reduce energy usage, such as more efficient induction heating systems in the barrel and hot runner.
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The ability to handle a wider range of materials is also an emerging trend. With the growing emphasis on sustainable and recycled materials, ISBM machines need to be adaptable. Manufacturers are researching and developing ways to process bio - based plastics and recycled polymers more effectively. These materials often have different properties compared to traditional plastics, so the machine's injection, stretching, and blow - molding parameters need to be adjusted. For example, bio - based plastics may require different temperature profiles during heating and may have different flow characteristics during injection. Future ISBM machines will be designed to accommodate these variations, allowing for greater use of sustainable materials in plastic container production.
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Automation and robotics are also set to play a more significant role in the future of ISBM technology. Robotic arms can be used to handle the transfer of preforms between different stages of the process with greater precision and speed. This not only reduces the risk of human error but also increases the overall productivity of the machine. Automated quality control systems, using technologies such as machine vision, will become more prevalent. These systems can quickly detect any defects in the molded products, such as cracks, uneven wall thickness, or incorrect dimensions, and immediately flag them for further inspection or removal.
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In conclusion, the future of Injection Stretch Blow Molding Machine technology holds great promise. With the integration of Industry 4.0, energy - efficiency improvements, expanded material capabilities, and increased automation, these machines will continue to be at the forefront of plastic manufacturing, meeting the evolving needs of various industries.
| Del za vbrizgavanje |
| Premer vijaka |
40mm |
| Vijačno razmerje L / D |
20.5:1 |
| Hitrost vijaka |
0-190RPM |
| Teoretična zmogljivost vbrizgavanja |
238cm3 |
| Tlak vbrizgovanja |
174Mpa |
| Max. Hidravlični tlak |
|
| Dejanska količina vbrizga (PS): |
|
| Hod vijaka: |
|
| Vpenjalni del |
| Vpenjalna sila udarca: |
800 |
| Tonaža objemke: |
400Kn |
| Premer koles: |
800mm |
| maks. Višina steklenice: |
ISB: 145 / ena: 140 |
| Odprto potovanje v navpičnem načinu: |
430mm |
| drugi |
| maks. Tlak črpalke: |
16Mpa |
| Motorno olje: |
18.5 kW |
| Električna moč: |
12.2 kW |
| Rezervoar za olje: |
400L |
| Celotna dimenzija (D*Š*V): |
3.8 M * 1.45 M * 3.0 m |
| Teža: |
5000kg |
| ISB800 |
Pokrov luči PC, PS, PMMA, senčnik luči LED, božična bliskavica, vrtna in ulična luč. |
| PET visoka prozorna steklenica (tanjša stena), kozmetična steklenica 10 ml do 500 ml, PET kozarec s širokim vratom, PET farmacevtska steklenica. |
| PP visoka prozorna steklenička, steklenička za hranjenje dojenčkov, športna steklenička |
| PCTG, steklenica za pitno vodo Tritan, steklenica za šport |
Enostopenjski VS Dvostopenjski Enostopenjski in dvostopenjski
| Oblikovanje |
Proces |
struktura |
Delovna sila/energija/vesolje |
Kakovost izdelka |
| Stroj za raztegljivo pihanje Dawson v enem koraku |
Od predoblike do izdelka v enem stroju |
En stroj |
malo |
Ne vpliva na vlago in manj onesnaženja; Različne oblike |
| Drugi stroj |
Brizganje in pihanje sta dva ločena postopka |
1. Stroj za brizganje
2.Predoblik tranzitni stroj
3. Stroj za ponovno segrevanje, raztezanje in odlivanje |
Več |
Enostavno vpliva na vlažno in onesnaženo; Oblika samske |
1. Vrtenje koles poganja električni servo motor, ne hidravlični.
2. Popolnoma avtomatski nadzorni sistem, enostavno upravljanje.
3. Temperaturo soda materiala in vročega kanala natančno nadzoruje PIT.
4. Prihrani več stroškov kot tradicionalni stroj.
5. Kompaktna struktura; potrebno manj prostora.
6. Vbrizgavanje: Vroči kanal in naprava za nadzor temperature sta standardna konfiguracija.
Kalup zamenjajte samo za izdelavo novega izdelka;
Stretch Blow: Hidravlično vpenjanje kalupa, jedrni vložek, raztegljivo pihanje in oblikovanje dna so standardna konfiguracija;
Izdaja izdelka: Opremljen s standardnim ejektorjem.
PAKET ZOE
ki se nahaja v mestu Zhangjiagang, ima več kot 18 let izkušenj na področju strojev za plastiko, stroja za brizganje plastike, stroja za pihanje, PET stroja za pihanje, stroja za brizganje pihanja, v zadnjih 18 letih vedno silimo svojo energijo v novo področja plastičnih strojev, strojev za plastično embalažo, za posodobitev tehnologije, za učenje naprednih izkušenj, za potrditev nove teorije in novega dizajna, oblikujemo edinstveno konkurenčno prednost našega lastnega podjetja. Stroji našega podjetja so kakovostni in učinkoviti po- prodajni servis, na trgu,
strankam iz več kot 45 držav nudimo celovito rešitev za vaše poslovanje v plastični industriji ter vse vrste tehnične podpore in poprodajnih storitev!
ZOE PACK bo vaš zanesljiv prijatelj na Kitajskem in vedno se bomo potrudili, da vam zagotovimo maksimalno podporo!
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