Energy - Efficiency of Injection Stretch Blow Molding Machine
In an era where environmental sustainability and cost - effectiveness are top priorities in manufacturing, the Injection Stretch Blow Molding Machine stands out for its remarkable energy - efficiency.
The one - step nature of the ISBM process is a key factor in its energy - saving capabilities. By integrating injection, stretching, and blow molding into a single continuous operation, the machine eliminates the need for multiple heating and cooling cycles that are typical in traditional manufacturing methods. In traditional setups where each process is carried out separately, the plastic material has to be heated multiple times, first for injection, then reheated for blowing. This repeated heating consumes a significant amount of energy. In contrast, the ISBM machine optimizes the energy usage by heating the plastic only once in the injection stage and then using the residual heat and carefully controlled heating during the stretching and blowing stages.
The precise temperature control systems in the ISBM machine also contribute to energy - efficiency. The heating elements in the barrel, hot runner, and heating station are equipped with advanced sensors and controllers. These devices monitor the temperature in real - time and make precise adjustments to maintain the optimal temperature for each stage of the process. By ensuring that the plastic is heated to exactly the required temperature and not over - heated, energy waste is minimized. For example, in the heating station where the preform is reheated, the mica heat rings can be adjusted to provide just the right amount of heat to make the preform malleable for stretching and blowing, without using excessive energy.
Another aspect of energy - efficiency in the ISBM machine is its efficient use of compressed air. During the blow - molding stage, high - pressure air is used to expand the preform into the shape of the mold. The machine is designed to optimize the air pressure and flow rate, ensuring that the minimum amount of compressed air is used to achieve the desired results. This not only saves energy but also reduces the wear and tear on the air - compression equipment, leading to lower maintenance costs.
In addition, the compact design of the ISBM machine plays a role in energy - conservation. The smaller footprint of the machine means that there is less surface area to heat or cool in the factory environment. This reduces the overall energy consumption required to maintain a suitable working temperature in the production area.
Furthermore, many modern ISBM machines are equipped with energy - recovery systems. These systems capture and reuse the heat generated during the manufacturing process. For example, the heat from the cooling of the molded products can be used to pre - heat the incoming plastic resin pellets or to warm the factory premises. This further enhances the energy - efficiency of the machine and reduces its overall carbon footprint.
In conclusion, the Injection Stretch Blow Molding Machine offers significant energy - saving advantages. Its integrated process, precise temperature control, efficient use of compressed air, compact design, and energy - recovery systems make it a sustainable choice for manufacturers looking to reduce their energy consumption and operating costs while maintaining high - quality production.
| Bahagi ng Iniksyon |
| Screw Diameter |
40mm |
| Screw L / D Ratio |
20.5:1 |
| Screw Speed |
0-190RPM |
| Theoretical Injection Capacity |
238cm3 |
| Presyon ng Pag-iniksiyon |
174Mpa |
| Max. Hydraulic Pressure |
|
| Ang Aktwal na Dami ng Iniksyon (PS): |
|
| Screw Stroke: |
|
| Bahagi ng Clamping |
| Puwersa ng Pag-clap ng suntok: |
800 |
| Clamp Tonnage: |
400Kn |
| Wheel Diameter: |
800mm |
| Max. Taas ng Bote: |
ISB: 145 / isa: 140 |
| Buksan ang Vertical Mode Trip: |
430mm |
| mga iba |
| Max. Presyon ng bomba: |
16Mpa |
| Langis ng Motor: |
18.5 Kw |
| Kuryente: |
12.2 Kw |
| Tangke ng langis: |
400L |
| Pangkalahatang Dimensyon(L*W*H): |
3.8M * 1.45M * 3.0m |
| Timbang: |
5000kg |
| ISB800 |
PC, PS, PMMA lamp cover, LED light lampshade, Christmas flash light, garden at street light. |
| PET na may mataas na transparent na bote (mas manipis na pader), cosmetic bottle na 10ml hanggang 500ml, PET wide neck jar, PET pharmaceutical bottle. |
| PP mataas na transparent na bote, bote ng pagpapakain ng sanggol, bote ng isport |
| PCTG, Tritan drinking water bottle, sport bottle |
Single step VS Two-step Single step at two-step
| Moulding |
paraan |
kaayusan |
Manpower/Enerhiya/Espasyo |
Kalidad ng Produkto |
| Dawson One-step Injection Stretch Blow Molding Machine |
Mula sa preform hanggang sa produkto sa isang makina |
Isang makina |
maliit |
Hindi apektado ng mamasa-masa at mas kaunting polusyon; Iba't ibang uri ng hugis |
| Iba pang makina |
Ang pag-injection at blow molding ay dalawang magkahiwalay na proseso |
1. Injection molding machine
2. Preform transiting machine
3. Muling pag-init, kahabaan at off-moulding machine |
pa |
Madaling maapektuhan ng mamasa-masa at polluted; Hugis ng pagiging single |
1. Ang pag-ikot ng gulong ay hinihimok ng de-koryenteng servo motor, hindi haydroliko.
2. Buong awtomatikong sistema ng pagkontrol, madaling pagpapatakbo.
3. Ang temperatura ng materyal na bariles at mainit na runner ay tumpak na kinokontrol ng PIT.
4. Mas maraming gastos ang matitipid kaysa sa tradisyunal na makina.
5. Compact na istraktura; mas kaunting espasyo ang kailangan.
6. Iniksyon: Ang hot runner at temperature control device ay karaniwang configuration.
Baguhin lamang ang amag para sa paggawa ng bagong produkto;
Stretch blow: Hydraulic mold clamping, core insert, stretch blow at bottom molding ay karaniwang configuration;
Paglabas ng Produkto: Nilagyan ng karaniwang ejector.
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mga customer mula sa higit sa 45 bansa, nagbibigay kami ng kumpletong solusyon para sa iyong negosyo sa industriya ng plastik, pati na rin ang lahat ng uri ng teknikal na suporta at serbisyo pagkatapos ng pagbebenta!
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