Injection Stretch Blow Molding Machine vs. Traditional Manufacturing Methods
When comparing the Injection Stretch Blow Molding Machine with traditional manufacturing methods, several significant differences become apparent, highlighting the advantages of the ISBM technology.
Traditional manufacturing methods, such as separate injection molding followed by blow molding or extrusion blow molding, often involve multiple steps and complex procedures. Each step requires its own set of equipment, labor, and energy consumption. In contrast, the ISBM machine combines injection, stretching, and blow molding into a single, integrated process. This one - step approach simplifies the manufacturing operation, reduces the need for multiple machine setups, and shortens the overall production time.
In terms of product quality, traditional methods often struggle to achieve the same level of precision and consistency as the ISBM machine. For example, in traditional extrusion blow molding, it can be challenging to control the wall thickness of the products uniformly. This can result in products with thick and thin spots, which may affect their performance and durability. The ISBM process, on the other hand, offers precise control over the material flow during stretching and blowing, ensuring a more uniform wall thickness and better overall product quality.
The energy consumption of traditional manufacturing methods is typically higher than that of the ISBM machine. In traditional setups, the plastic material needs to be heated multiple times, first for injection and then for subsequent blowing operations. This repeated heating consumes a significant amount of energy. The ISBM machine, with its optimized one - step process and advanced temperature control systems, reduces energy consumption by heating the plastic only once and efficiently using the residual heat during the stretching and blowing stages.
The versatility of the ISBM machine also sets it apart from traditional methods. The ISBM machine can produce a wide range of products with different shapes, sizes, and wall thicknesses. It can easily accommodate changes in product design by simply changing the molds. Traditional manufacturing methods may require more significant modifications to the equipment or additional processing steps to achieve the same level of product variety.
Another advantage of the ISBM machine is its ability to use recycled materials more effectively. Traditional methods may have limitations in processing recycled plastics due to issues such as inconsistent quality and difficulty in material flow. The ISBM machine, with its precise control over the injection and blowing processes, can handle a wider range of recycled materials and produce high - quality products from them.
In conclusion, the Injection Stretch Blow Molding Machine offers significant advantages over traditional manufacturing methods in terms of process simplicity, product quality, energy - efficiency, versatility, and the ability to use recycled materials. As the manufacturing industry continues to evolve, the ISBM technology is likely to become an increasingly dominant force in plastic product manufacturing.
| Bahagi ng Iniksyon |
| Screw Diameter |
40mm |
| Screw L / D Ratio |
20.5:1 |
| Screw Speed |
0-190RPM |
| Theoretical Injection Capacity |
238cm3 |
| Presyon ng Pag-iniksiyon |
174Mpa |
| Max. Hydraulic Pressure |
|
| Ang Aktwal na Dami ng Iniksyon (PS): |
|
| Screw Stroke: |
|
| Bahagi ng Clamping |
| Puwersa ng Pag-clap ng suntok: |
800 |
| Clamp Tonnage: |
400Kn |
| Wheel Diameter: |
800mm |
| Max. Taas ng Bote: |
ISB: 145 / isa: 140 |
| Buksan ang Vertical Mode Trip: |
430mm |
| mga iba |
| Max. Presyon ng bomba: |
16Mpa |
| Langis ng Motor: |
18.5 Kw |
| Kuryente: |
12.2 Kw |
| Tangke ng langis: |
400L |
| Pangkalahatang Dimensyon(L*W*H): |
3.8M * 1.45M * 3.0m |
| Timbang: |
5000kg |
| ISB800 |
PC, PS, PMMA lamp cover, LED light lampshade, Christmas flash light, garden at street light. |
| PET na may mataas na transparent na bote (mas manipis na pader), cosmetic bottle na 10ml hanggang 500ml, PET wide neck jar, PET pharmaceutical bottle. |
| PP mataas na transparent na bote, bote ng pagpapakain ng sanggol, bote ng isport |
| PCTG, Tritan drinking water bottle, sport bottle |
Single step VS Two-step Single step at two-step
| Moulding |
paraan |
kaayusan |
Manpower/Enerhiya/Espasyo |
Kalidad ng Produkto |
| Dawson One-step Injection Stretch Blow Molding Machine |
Mula sa preform hanggang sa produkto sa isang makina |
Isang makina |
maliit |
Hindi apektado ng mamasa-masa at mas kaunting polusyon; Iba't ibang uri ng hugis |
| Iba pang makina |
Ang pag-injection at blow molding ay dalawang magkahiwalay na proseso |
1. Injection molding machine
2. Preform transiting machine
3. Muling pag-init, kahabaan at off-moulding machine |
pa |
Madaling maapektuhan ng mamasa-masa at polluted; Hugis ng pagiging single |
1. Ang pag-ikot ng gulong ay hinihimok ng de-koryenteng servo motor, hindi haydroliko.
2. Buong awtomatikong sistema ng pagkontrol, madaling pagpapatakbo.
3. Ang temperatura ng materyal na bariles at mainit na runner ay tumpak na kinokontrol ng PIT.
4. Mas maraming gastos ang matitipid kaysa sa tradisyunal na makina.
5. Compact na istraktura; mas kaunting espasyo ang kailangan.
6. Iniksyon: Ang hot runner at temperature control device ay karaniwang configuration.
Baguhin lamang ang amag para sa paggawa ng bagong produkto;
Stretch blow: Hydraulic mold clamping, core insert, stretch blow at bottom molding ay karaniwang configuration;
Paglabas ng Produkto: Nilagyan ng karaniwang ejector.
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