Cost - Savings with Injection Stretch Blow Molding Machine
The Injection Stretch Blow Molding Machine offers significant cost - savings opportunities for manufacturers in several ways.
One of the primary sources of cost - savings is the material efficiency of the process. The ISBM machine is capable of producing products with thinner walls compared to traditional manufacturing methods. As mentioned earlier, the precise control over the stretching and blowing processes allows for the even distribution of the plastic material, resulting in a more efficient use of raw materials. In fact, it has been estimated that the ISBM process can save up to 50% of the plastic material compared to older techniques. This reduction in material usage directly translates into lower raw material costs, which can be a substantial saving, especially for high - volume production.
The energy - efficiency of the ISBM machine also contributes to cost - savings. As discussed in a previous article, the one - step process and precise temperature control systems minimize energy consumption. By reducing the amount of electricity or other energy sources required for manufacturing, manufacturers can lower their utility bills. Additionally, the efficient use of compressed air during the blow - molding stage further reduces energy costs. Over time, these cumulative energy savings can amount to a significant portion of the overall production costs.
The high - productivity of the ISBM machine is another factor that leads to cost - savings. The automated and continuous nature of the process allows for a high production rate. With fewer production cycles required to produce a given quantity of products, the machine can operate more efficiently. This increased productivity means that manufacturers can produce more products in less time, reducing the labor costs associated with each unit. In addition, the reduced downtime for maintenance and change - overs, due to the reliability and durability of the machine, further enhances productivity and cost - effectiveness.
The use of recycled materials in the ISBM process also offers cost - savings. Recycled plastics are generally less expensive than virgin plastics. By incorporating recycled materials into the production process, manufacturers can reduce their raw material costs. Moreover, using recycled materials can also help manufacturers avoid the costs associated with disposing of plastic waste. Instead of paying for waste management, they can repurpose the waste into valuable products, creating a circular economy and additional cost - savings.
Furthermore, the consistent quality of the products produced by the ISBM machine leads to cost - savings in terms of reduced rework and waste. The high - precision manufacturing process results in a low defect rate. Fewer products need to be scrapped or reworked, which saves both time and materials. This not only reduces production costs but also improves the overall efficiency of the manufacturing operation.
In conclusion, the Injection Stretch Blow Molding Machine provides multiple avenues for cost - savings, including material efficiency, energy - efficiency, high productivity, use of recycled materials, and reduced rework. These cost - savings make the ISBM machine an attractive option for manufacturers looking to improve their bottom line.
| Bahagi ng Iniksyon |
| Screw Diameter |
40mm |
| Screw L / D Ratio |
20.5:1 |
| Screw Speed |
0-190RPM |
| Theoretical Injection Capacity |
238cm3 |
| Presyon ng Pag-iniksiyon |
174Mpa |
| Max. Hydraulic Pressure |
|
| Ang Aktwal na Dami ng Iniksyon (PS): |
|
| Screw Stroke: |
|
| Bahagi ng Clamping |
| Puwersa ng Pag-clap ng suntok: |
800 |
| Clamp Tonnage: |
400Kn |
| Wheel Diameter: |
800mm |
| Max. Taas ng Bote: |
ISB: 145 / isa: 140 |
| Buksan ang Vertical Mode Trip: |
430mm |
| mga iba |
| Max. Presyon ng bomba: |
16Mpa |
| Langis ng Motor: |
18.5 Kw |
| Kuryente: |
12.2 Kw |
| Tangke ng langis: |
400L |
| Pangkalahatang Dimensyon(L*W*H): |
3.8M * 1.45M * 3.0m |
| Timbang: |
5000kg |
| ISB800 |
PC, PS, PMMA lamp cover, LED light lampshade, Christmas flash light, garden at street light. |
| PET na may mataas na transparent na bote (mas manipis na pader), cosmetic bottle na 10ml hanggang 500ml, PET wide neck jar, PET pharmaceutical bottle. |
| PP mataas na transparent na bote, bote ng pagpapakain ng sanggol, bote ng isport |
| PCTG, Tritan drinking water bottle, sport bottle |
Single step VS Two-step Single step at two-step
| Moulding |
paraan |
kaayusan |
Manpower/Enerhiya/Espasyo |
Kalidad ng Produkto |
| Dawson One-step Injection Stretch Blow Molding Machine |
Mula sa preform hanggang sa produkto sa isang makina |
Isang makina |
maliit |
Hindi apektado ng mamasa-masa at mas kaunting polusyon; Iba't ibang uri ng hugis |
| Iba pang makina |
Ang pag-injection at blow molding ay dalawang magkahiwalay na proseso |
1. Injection molding machine
2. Preform transiting machine
3. Muling pag-init, kahabaan at off-moulding machine |
pa |
Madaling maapektuhan ng mamasa-masa at polluted; Hugis ng pagiging single |
1. Ang pag-ikot ng gulong ay hinihimok ng de-koryenteng servo motor, hindi haydroliko.
2. Buong awtomatikong sistema ng pagkontrol, madaling pagpapatakbo.
3. Ang temperatura ng materyal na bariles at mainit na runner ay tumpak na kinokontrol ng PIT.
4. Mas maraming gastos ang matitipid kaysa sa tradisyunal na makina.
5. Compact na istraktura; mas kaunting espasyo ang kailangan.
6. Iniksyon: Ang hot runner at temperature control device ay karaniwang configuration.
Baguhin lamang ang amag para sa paggawa ng bagong produkto;
Stretch blow: Hydraulic mold clamping, core insert, stretch blow at bottom molding ay karaniwang configuration;
Paglabas ng Produkto: Nilagyan ng karaniwang ejector.
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mga customer mula sa higit sa 45 bansa, nagbibigay kami ng kumpletong solusyon para sa iyong negosyo sa industriya ng plastik, pati na rin ang lahat ng uri ng teknikal na suporta at serbisyo pagkatapos ng pagbebenta!
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