Customization and Innovation in Injection Stretch Blow Molding Machines
In today's competitive manufacturing landscape, customization and innovation in Injection Stretch Blow Molding Machines (ISBM) are key to meeting the diverse needs of different industries.
Customization starts with the mold design. Manufacturers can create molds with unique shapes and sizes to produce containers tailored to specific product requirements. For example, in the cosmetics industry, there is a demand for containers with intricate and aesthetically pleasing designs. ISBM machines can be used with custom - designed molds to create bottles with curved shapes, embossed patterns, or unique neck finishes. These customized containers not only enhance the product's visual appeal but also help in brand differentiation. In the food industry, molds can be designed to create containers with specific features such as easy - pour spouts or tamper - evident seals.
The machine's process parameters can also be customized. Different plastics have varying melting points, flow characteristics, and stretching properties. ISBM machines can be adjusted to accommodate these differences. For instance, when working with high - density polyethylene (HDPE) for making heavy - duty containers, the injection pressure, temperature, and stretching speed can be optimized. On the other hand, for producing thin - walled containers from polyethylene terephthalate (PET), a different set of parameters will be required. This customization of process parameters ensures that the best - quality products are produced for each type of plastic material.
Innovation in ISBM machines is also driving the industry forward. One area of innovation is in the development of multi - layer molding capabilities. This allows for the production of containers with different layers of materials. For example, a container for a food product may have an inner layer that is resistant to chemical reactions with the food, a middle layer for added strength, and an outer layer for a better appearance. This multi - layer technology can also be used to improve the barrier properties of containers, such as preventing oxygen or moisture from entering, which is crucial for products with long - term storage requirements.
Another innovation is the use of new materials in the construction of the machine itself. Lighter and more durable materials are being explored to reduce the machine's weight and improve its energy - efficiency. For example, the use of carbon - fiber composites in some of the machine's structural components can reduce the overall weight without sacrificing strength. This can lead to lower energy consumption during operation and also make the machine easier to install and maintain.
In addition, software - based innovations are enhancing the user experience. Advanced control software with intuitive interfaces allows operators to easily program and adjust the machine's parameters. These software systems can also provide real - time feedback on the production process, such as the number of products produced, the cycle time, and any potential issues. Some software even has predictive analytics capabilities, which can forecast when maintenance is required or when a part is likely to fail.
| Bahagi ng Iniksyon |
| Screw Diameter |
40mm |
| Screw L / D Ratio |
20.5:1 |
| Screw Speed |
0-190RPM |
| Theoretical Injection Capacity |
238cm3 |
| Presyon ng Pag-iniksiyon |
174Mpa |
| Max. Hydraulic Pressure |
|
| Ang Aktwal na Dami ng Iniksyon (PS): |
|
| Screw Stroke: |
|
| Bahagi ng Clamping |
| Puwersa ng Pag-clap ng suntok: |
800 |
| Clamp Tonnage: |
400Kn |
| Wheel Diameter: |
800mm |
| Max. Taas ng Bote: |
ISB: 145 / isa: 140 |
| Buksan ang Vertical Mode Trip: |
430mm |
| mga iba |
| Max. Presyon ng bomba: |
16Mpa |
| Langis ng Motor: |
18.5 Kw |
| Kuryente: |
12.2 Kw |
| Tangke ng langis: |
400L |
| Pangkalahatang Dimensyon(L*W*H): |
3.8M * 1.45M * 3.0m |
| Timbang: |
5000kg |
| ISB800 |
PC, PS, PMMA lamp cover, LED light lampshade, Christmas flash light, garden at street light. |
| PET na may mataas na transparent na bote (mas manipis na pader), cosmetic bottle na 10ml hanggang 500ml, PET wide neck jar, PET pharmaceutical bottle. |
| PP mataas na transparent na bote, bote ng pagpapakain ng sanggol, bote ng isport |
| PCTG, Tritan drinking water bottle, sport bottle |
Single step VS Two-step Single step at two-step
| Moulding |
paraan |
kaayusan |
Manpower/Enerhiya/Espasyo |
Kalidad ng Produkto |
| Dawson One-step Injection Stretch Blow Molding Machine |
Mula sa preform hanggang sa produkto sa isang makina |
Isang makina |
maliit |
Hindi apektado ng mamasa-masa at mas kaunting polusyon; Iba't ibang uri ng hugis |
| Iba pang makina |
Ang pag-injection at blow molding ay dalawang magkahiwalay na proseso |
1. Injection molding machine
2. Preform transiting machine
3. Muling pag-init, kahabaan at off-moulding machine |
pa |
Madaling maapektuhan ng mamasa-masa at polluted; Hugis ng pagiging single |
1. Ang pag-ikot ng gulong ay hinihimok ng de-koryenteng servo motor, hindi haydroliko.
2. Buong awtomatikong sistema ng pagkontrol, madaling pagpapatakbo.
3. Ang temperatura ng materyal na bariles at mainit na runner ay tumpak na kinokontrol ng PIT.
4. Mas maraming gastos ang matitipid kaysa sa tradisyunal na makina.
5. Compact na istraktura; mas kaunting espasyo ang kailangan.
6. Iniksyon: Ang hot runner at temperature control device ay karaniwang configuration.
Baguhin lamang ang amag para sa paggawa ng bagong produkto;
Stretch blow: Hydraulic mold clamping, core insert, stretch blow at bottom molding ay karaniwang configuration;
Paglabas ng Produkto: Nilagyan ng karaniwang ejector.
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