Cost - Savings with Injection Stretch Blow Molding Machine
The Injection Stretch Blow Molding Machine offers significant cost - savings opportunities for manufacturers in several ways.
One of the primary sources of cost - savings is the material efficiency of the process. The ISBM machine is capable of producing products with thinner walls compared to traditional manufacturing methods. As mentioned earlier, the precise control over the stretching and blowing processes allows for the even distribution of the plastic material, resulting in a more efficient use of raw materials. In fact, it has been estimated that the ISBM process can save up to 50% of the plastic material compared to older techniques. This reduction in material usage directly translates into lower raw material costs, which can be a substantial saving, especially for high - volume production.
The energy - efficiency of the ISBM machine also contributes to cost - savings. As discussed in a previous article, the one - step process and precise temperature control systems minimize energy consumption. By reducing the amount of electricity or other energy sources required for manufacturing, manufacturers can lower their utility bills. Additionally, the efficient use of compressed air during the blow - molding stage further reduces energy costs. Over time, these cumulative energy savings can amount to a significant portion of the overall production costs.
The high - productivity of the ISBM machine is another factor that leads to cost - savings. The automated and continuous nature of the process allows for a high production rate. With fewer production cycles required to produce a given quantity of products, the machine can operate more efficiently. This increased productivity means that manufacturers can produce more products in less time, reducing the labor costs associated with each unit. In addition, the reduced downtime for maintenance and change - overs, due to the reliability and durability of the machine, further enhances productivity and cost - effectiveness.
The use of recycled materials in the ISBM process also offers cost - savings. Recycled plastics are generally less expensive than virgin plastics. By incorporating recycled materials into the production process, manufacturers can reduce their raw material costs. Moreover, using recycled materials can also help manufacturers avoid the costs associated with disposing of plastic waste. Instead of paying for waste management, they can repurpose the waste into valuable products, creating a circular economy and additional cost - savings.
Furthermore, the consistent quality of the products produced by the ISBM machine leads to cost - savings in terms of reduced rework and waste. The high - precision manufacturing process results in a low defect rate. Fewer products need to be scrapped or reworked, which saves both time and materials. This not only reduces production costs but also improves the overall efficiency of the manufacturing operation.
In conclusion, the Injection Stretch Blow Molding Machine provides multiple avenues for cost - savings, including material efficiency, energy - efficiency, high productivity, use of recycled materials, and reduced rework. These cost - savings make the ISBM machine an attractive option for manufacturers looking to improve their bottom line.
| Injection Part |
| Screw Diameter |
40mm |
| Screw L/D Ratio |
20.5:1 |
| Screw Speed |
0-190RPM |
| Theoretical Injection Capacity |
238cm3 |
| Injection Pressure |
174Mpa |
| Max. Hydraulic Pressure |
| The Actual Injection Quantity(PS): |
| Screw Stroke: |
| Clamping Part |
| Blow Clamping Force: |
800 |
| Clamp Tonnage: |
400Kn |
| Wheel Diameter: |
800mm |
| Max. Height of Bottle: |
ISB: 145 / one: 140 |
| Open Vertical Mode Trip: |
430mm |
| Others |
| Max. Pump Pressure: |
16Mpa |
| Motor Oil: |
18.5Kw |
| Electric Power: |
12.2Kw |
| Oil Tank: |
400L |
| Overall Dimension(L*W*H): |
3.8M * 1.45M * 3.0m |
| Weight: |
5000kg |
| ISB800 |
PC, PS,PMMA lamp cover, LED light lampshade,Christmas flash light, garden and street light. |
| PET high transparent bottle(thinner wall), cosmetic bottle 10ml to 500ml, PET wide neck jar, PET pharmaceutical bottle. |
| PP high transparent bottle, baby feeding bottle, sport bottle |
| PCTG, Tritan drinking water bottle, sport bottle |
Single step VS Two-step Single step and two-step
| Molding |
Process |
Structure |
Manpower/Energy/Space |
Product Quality |
| Dawson One-step Injection Stretch Blow Molding Machine |
From preform to product in one machine |
One machine |
Little |
Not affect by damp and less pollution; Various kinds of shape |
| Other machine |
Injection and blow molding are two separated process |
1.Injection molding machine
2.Preform transiting machine
3.Reheating, stretch and off-moulding machine |
More |
Easy affect by damp and polluted; Singleness shape |
1. The wheel rotation is driven by electrical servo motor, not hydraulic.
2. Full automatic controlling system, easy operating.
3. The temperature of material barrel and hot runner is controlled accurately by PIT.
4. More cost is saved than traditional machine.
5. Compact structure; less space needed.
6. Injection: Hot runner and temperature control device are standard configuration.
Only change mold for making a new product;
Stretch Blow: Hydraulic mold clamping, core insert, stretch blow and bottom molding are standard configuration;
Product Release: Equipped with a standard ejector.
ZOE PACK
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery, injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience,to confirm new theory and new design, we are forming a unique competitive advantage of our owns.The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry business, as well as all sorts of technical support & after-sale services!
ZOE PACK will be your reliable friend in China, and we will always do our best to give you max support!
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