ZOE PACK
Semi Automatic PET Bottle Blow Molding Machine
In the competitive arena of the beverage and juice packaging industry, where innovation and cost - effectiveness are paramount, the semi - automatic PET beverage juice bottle blow molding machine emerges as a strategic choice for manufacturers. This versatile equipment bridges the gap between full automation and manual labor, offering a unique set of advantages that cater to a wide range of production needs.
1. The Core Essence of PET Bottle Production
PET, a thermoplastic polymer renowned for its clarity, strength, and recyclability, has become the cornerstone of beverage and juice packaging. The journey of transforming PET resin into functional bottles involves a meticulous two - step process. First, preforms are crafted through injection molding, serving as the raw canvas for the subsequent blow molding stage. These preforms, with their standardized necks, are then entrusted to the semi - automatic blow molding machine, where they undergo a remarkable metamorphosis.
2. Distinctive Features of Semi - Automatic PET Blow Molding Machines
2.1 Adaptive Human - Machine Collaboration
What sets semi - automatic PET blow molding machines apart is their ability to foster a harmonious collaboration between human operators and automated processes. While the machine handles critical functions such as preform heating and bottle blowing with precision, operators have the freedom to intervene at key junctures. This hands - on control is invaluable during the setup phase, especially when switching between different bottle designs or adjusting production parameters. For instance, when producing a new line of artisanal juices with custom - shaped bottles, operators can fine - tune the heating temperature and blowing pressure in real - time, ensuring each bottle meets the exacting quality standards.
2.2 Economical Viability for Varied Operations
Cost - effectiveness is a defining characteristic of semi - automatic machines. Compared to their fully automated counterparts, these machines require a significantly lower initial investment, making them an attractive option for startups, small - scale producers, and companies looking to diversify their product lines. Moreover, their operational costs are relatively modest. The energy consumption of semi - automatic machines is optimized through intelligent design, with features such as efficient heating systems and energy - saving motors. This not only reduces the environmental footprint but also translates into substantial savings in the long run.
2.3 Uncompromising Quality Assurance
Despite their semi - automated nature, these machines are engineered to deliver consistent, high - quality results. The heating system, a critical component of the blow molding process, employs advanced infrared technology to ensure uniform heating of the preforms. This even distribution of heat is essential for achieving a consistent wall thickness in the final bottle, which in turn enhances its structural integrity and aesthetic appeal. Additionally, the molds used in semi - automatic machines are crafted with precision, using high - grade materials that withstand the rigors of continuous production while maintaining dimensional accuracy.
2.4 Effortless Maintenance Regime
Semi - automatic PET blow molding machines are designed with maintenance in mind. Their modular construction and accessible components make routine maintenance tasks straightforward and efficient. For example, the heating elements and blowing nozzles, which are subject to wear and tear over time, can be easily replaced without the need for specialized tools or extensive technical expertise. Regular maintenance not only extends the lifespan of the machine but also ensures its optimal performance, minimizing production downtime and maximizing productivity.
2.5 Robust Safety Architecture
Safety is a top priority in the design of semi - automatic PET blow molding machines. These machines are equipped with a comprehensive suite of safety features to protect operators from potential hazards. Mechanical interlocks prevent the machine from operating when the safety guards are open, while emergency stop buttons provide an immediate shutdown option in case of an emergency. Additionally, sensors are integrated into the machine to monitor critical parameters such as temperature and pressure, triggering an automatic shutdown if any 异常 conditions are detected.
Main machine (blower + oven ) | Item | ZP-2L-4 |
Product Spec | Max. product volume (L/cav) | 2L |
Max. product neck size (mm) | 100 | |
Max. product diameter (mm) | 180 | |
Max. product height (mm) | 300 | |
Cavities | 4 | |
Blow molding part | Die force (KN) | 100 |
Die stroke (mm) | 270 | |
Max. mould size (mm) | 390*345 | |
Mould thickness | Adjustable | |
Mould spacing (mm) | Adjustable | |
Max. pulling stroke (mm) | 400 | |
Operation pressure (Mpa) | 0.8-1.0 | |
Operation air pressure consumption (1tr/min) | 200 | |
Blow pressure (Mpa) | 1.2-2.8 | |
Blow air pressure consumption (1tr/min) | 300 | |
Output (pcs/h) | 2600-2800 (500ml bottle) | |
Machine size (LxWxH)(m) | 1.46*0.58*1.8 | |
Machine weight (KG) | 650 | |
Oven | Temperature grade (rate) | 8 |
Heating time (S) | 90-200 | |
Voltage (V) | 220 or as your request | |
Frequency (HZ) | 50/60 | |
Total power (KW) | 16 | |
Oven Size (LxWxH) | 1.35*0.55*1.15 | |
Oven weight (KG) | 300 |
Q Series PET Bottle Blowing Machine Description
PET linear bottle blowing machine adopts advanced microcomputer PLC control system, stable performance,manual type and fully automatic type.
Semi-auto blow molding machine
Semi-automatic bottle blowing machine is controlled by microcomputer,control the technical parameters more accurately.PET bottle blowing machine is simple and safe to operate.It only requires one person and does not require special training. PET blow molding machine is suitable for blow molding of plastic packaging bottles such as carbonated beverage bottles, mineral water bottles, hot filling bottles and cosmetic bottles. It is suitable for the production of small beverage companies and daily chemical product companies.
Infrared lamp heating
Adopt infrared lamp heating, strong penetration, preform rotation heating, track revolution, heating evenly, fast and reliable; heating lamp,reflector width and height can be adjusted to suit preform heating of different structure,with automatic temperature-removal device to ensure the constant temperature of oven.
Specially designed high rigidity composite mold structure
Specially designed high rigidity composite mold structure, wide applicability, suitable for various types of mold thickness, easy to adjust and save energy, less air demand, precision polished spindle, equipped with photoelectric sensor, low noise,rapid response, long working hours , stable performance,ensure stable operation.